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Advanced Apple Sorting Solution
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Apple Optical Sorting Line Customized Solution
GELGOOG provides a complete apple optical sorting line for washing, grading, and packaging fresh apples. Incorporating premium Apple Sorting and Grading machines, our system uses advanced optical sorting technology and intelligent defect detection to accurately classify apples by color, size, weight, and external quality. The line integrates advanced grading machines and reliable Apple Sorting machine configurations to meet export standards, helping reduce labor costs, improve grading consistency, and increase processing efficiency and throughput for modern fruit packing operations.
See Our Technology in Action
The video showcases the exceptional performance of GELGOOG’s roller grading system in apple sorting. Through a multi-segment roller structure and precise aperture control, it achieves accurate size grading of 8-12 grades, while a special anti-bump design ensures zero damage to the apple’s skin.
Apple Pre-cleaning Machine
Apples enter the soaking tank, where the buoyancy of the water flow achieves initial dispersion and impurity separation. Multiple sets of fan-shaped high-pressure nozzles at the elevator inlet form a comprehensive water curtain, thoroughly rinsing the apple surface during the lifting process, effectively removing attached mud and dust.
- The dual cleaning design of soaking and spraying ensures deep cleaning, improving product cleanliness from the source.
- A unique water flow guiding system allows the apples to turn naturally, avoiding mechanical damage and maintaining fruit integrity.
- The modular nozzle layout allows for flexible adjustment of water pressure and angle according to apple.
Apple Brush Washing Machine
Utilizes a combination of high-pressure atomized spray and food-grade brush rollers. The brush rollers rotate at different speeds in opposite directions, working in conjunction with the atomized water droplets to create a comprehensive cleaning structure, thoroughly removing stubborn dirt while simultaneously polishing the apple’s surface.
- The differential rotation technology of the brush rollers creates a three-dimensional cleaning effect, thoroughly removing stains from hidden areas.
- Specially designed food-grade bristles clean while polishing the surface, enhancing the apple’s commercial value.
- An intelligent adjustment system automatically adapts to apples of different sizes, ensuring just the right amount of cleaning force.
Apple Waxing Machine
Thoroughly drained apples enter the waxing area. Natural plant-based wax is applied using a precision spraying system to form a uniform protective film on the apple surface. The specially formulated wax not only enhances the fruit’s shine but also effectively locks in moisture, extending shelf life.
- Patented atomization spraying technology ensures even wax coverage and a complete protective film.
- Food-grade safe formula, non-toxic and harmless, meets international food safety standards.
- Intelligent temperature control system maintains optimal wax flow for stable spraying results.
Apple Optical Sorting Machine
fter waxing and drying, apples enter the intelligent optical sorting system. As a state-of-the-art Apple Sorting machine, it utilizes high-resolution industrial cameras to capture images from multiple angles while AI-powered algorithms analyze each fruit in milliseconds. The system accurately identifies color, maturity, shape, and external defects, ensuring only apples that meet quality standards proceed to grading and packaging.
- 360° camera inspection ensures complete surface coverage.
- Detects bruises, scars, insect damage, sunburn, and discoloration.
- Automatically grades apples by color and maturity level.
- Reduces labor costs while improving sorting consistency.
- Supports premium export standards and brand quality control.
Apple Roller Grading Machine
As an essential component of our comprehensive Apple Sorting and Grading machines, this unit utilizes a multi-segment roller structure and precise aperture control. It achieves accurate grading of 8-12 grades with a grading precision of ±1mm. Apples roll naturally through the roller gaps, accurately grading according to preset specifications; the entire process is gentle and smooth.
The progressive grading design avoids sharp turns and collisions, minimizing mechanical damage. Special roller surface treatment provides moderate friction, ensuring a smooth and stable grading process. Modular structure design allows for rapid adjustment of grading standards and the number of channels according to market demands.
Apple Packaging Machine
Graded apples enter the packaging area and are matched with corresponding packaging solutions. An integrated counting and weighing system ensures uniform dimensions in each box. Packaging patterns, material dimensions, etc., can be customized according to customer needs.
- Supports flexible switching between multiple packaging solutions to meet the personalized needs of different customers for packaging styles and specifications.
- An intelligent visual positioning system ensures precise and consistent placement of each apple, enhancing packaging aesthetics.
- Modular design supports future functional expansion, allowing for upgrades to packaging models based on market demands.