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Chili Pepper Sorting Line
Deep cleaning, precise weighing, and efficient grading.
Chili Pepper Sorting and Grading Solutions
The chili weight sorting line is an automated solution specifically designed to enhance the commercial value of chilies. The core of the system utilizes high-precision weight sensing technology to quickly and accurately grade chilies by weight, ensuring a high degree of consistency in product specifications within the same package. This production line integrates feeding, sorting, and packaging, effectively replacing manual labor and significantly improving sorting efficiency and accuracy. Furthermore, it significantly enhances product added value and market competitiveness through precise grading, making it an ideal choice for chili processing enterprises.
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Engineered for Excellence, Designed for Your ROI.
Soaking and Bubble Washing
The chilies are first soaked in a soaking tank to soften any adhering substances, then enter a bubble washing machine. Dense bubbles generated in the water, through tumbling and friction, effectively separate and remove mud, dust, and light impurities from the surface and deep folds of the chilies.
- The bubbles effectively penetrate the chili clusters, cleaning the complex folds and depressions on their surface.
- This removes most of the surface dust, mud, and some light agricultural residues, improving food safety.
- Automated, continuous operation provides clean raw materials for subsequent drying and grading.
Drying and Surface Dehydration
The washed chilies enter the drying line, where they are treated by a filtered, uniform, and gentle air curtain to dry the surface moisture, ensuring the chilies are dry enough for high-precision weight sorting.
- Removing surface moisture prevents residual moisture from affecting weight sorting accuracy and prevents product spoilage.
- Gentle airflow ensures that the chili skin is not damaged during the drying process.
- A dry surface ensures the accuracy of data collected by the weight sensors, a prerequisite for accurate grading.
Weight Grading Equipment
Each dried chili pepper passes individually through a high-sensitivity weight sensor. The control system compares the received real-time weight data with preset weight grade ranges, precisely sorting the peppers to the corresponding output channel.
- High-speed weight sensing technology ensures that each chili pepper is measured quickly and accurately.
- Multi-grade precise grading allows for flexible setting of multiple weight grades according to commercial needs, resulting in high sorting accuracy.
- The diversion mechanism responds quickly and operates precisely, matching the requirements of high-speed production lines.
Collection and Packaging
After sorting, chili peppers of different weight grades are transported to the collection area via their respective conveyor belts or directly connected to automated packaging equipment, achieving seamless integration from sorting to packaging.
- The output end can be directly linked to quantitative packaging machines, bagging machines, etc., forming a complete automated production line.
- Products with uniform specifications are easier to automate packaging, improving overall operational efficiency and image.
- Independent output channel design ensures strict separation of products of different weight grades, facilitating management.