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Citrus Sorting and Grading Line
Maximize Yield, Ensure Quality, and Boost Your Profitability.
Automated Citrus Sorting and Grading Line
We offer citrus sorting and grading production lines specifically designed for citrus fruits (such as oranges and lemons). These lines ensure zero damage and high efficiency during the grading process, significantly improving capacity and product quality. The modular design allows for flexible process adjustments to meet specific customer needs, reducing operating costs and providing a reliable and sustainable solution for modern fruit and vegetable processing enterprises.
See Our Technology in Action
The video comprehensively showcases the fully automated operation of citrus processing, from arrival to cleaning, grading, and packaging. The video highlights the system’s high efficiency and precise grading capabilities, demonstrating the superior performance of our equipment in ensuring the integrity and freshness of the fruit.
Roller Lifting
Citrus fruits are smoothly and evenly conveyed to the washing stage from the soaking tank via a roller lifting device, achieving a seamless automated connection from the raw material area to the processing line. This process ensures a continuous and stable supply of fruit.
- The flexible rollers and cushioning design effectively prevent any bumps or mechanical damage to the fruit peel.
- The modular structure design allows for flexible adjustments based on on-site conditions, ensuring seamless integration of equipment across processes.
- Stable and reliable operation effectively reduces equipment failure rates and guarantees continuous and efficient operation of the production line.
Brush Cleaning
The equipment utilizes high-speed rotating food-grade soft brushes, combined with a precisely controlled pure water spray system, to thoroughly clean the surface of citrus fruits from all angles, effectively removing dust, impurities, and some surface microorganisms.
- The specially designed brushes are soft and flexible, ensuring efficient cleaning without damaging the delicate fruit peel.
- Equipped with a water circulation filtration system, it reduces water consumption during production, achieving environmental protection and energy saving.
- The cleaning intensity and speed are adjustable, flexibly adapting to different citrus varieties with varying cleanliness requirements.
Air Drying and Waxing
First, a powerful, evenly distributed air curtain quickly dries and removes residual water droplets from the citrus fruit’s surface. Then, the system applies a finely atomized food-grade wax, forming an extremely thin and uniform protective film on the peel.
- The drying and waxing processes are integrated into one unit, optimizing equipment layout and saving valuable production space.
- Precise spray control technology and special nozzles ensure even wax coverage with minimal consumption.
- This integrated treatment enhances the commercial grade and gloss of the citrus fruit, significantly extending its shelf life.
Drying and Polishing Section
After being waxed, the citrus fruits enter a temperature-controlled drying zone. Under the gentle heat of the air, the surface wax quickly solidifies, forming a glossy protective film. Simultaneously, a gentle polishing process gives the fruit an appealing natural sheen.
- Low-temperature drying technology is used throughout the process to avoid any negative impact of high temperatures on the quality and taste of the fruit.
- The dried and polished citrus fruits have a brighter color, enhancing their market competitiveness and selling price.
- The drying temperature and time can be flexibly adjusted to ensure optimal results under various conditions.
Precise Sorting
Utilizing advanced roller grading technology, the precisely designed roller gaps enable automated and precise grading of citrus fruits by size. This mechanical grading method offers stable operation and high sorting efficiency, and can be used in conjunction with other intelligent detection systems.
- The roller grading structure allows for continuous and stable high-intensity, high-volume grading operations.
- Grading specifications can be flexibly adjusted to meet different market and customer needs, achieving multi-level precise sorting.
- The smooth roller surface does not damage the fruit, ensuring zero damage and zero friction to the citrus peel during the grading process.
Central System Control for Sorting
Based on grading results, the automated packaging system can perform various packaging methods such as vacuum packaging, labeling, and boxing, automatically completing a series of standardized operations to meet the diverse packaging needs of different customers.
- Supports multiple packaging methods including vacuum packaging, labeling, and boxing, and can be flexibly configured according to requirements.
- Significantly reduces labor costs, improves packaging efficiency, and ensures consistent and aesthetically pleasing packaging quality.
- Equipped with an intelligent control system, enabling real-time data collection and traceability of packaging information.
