The apple washing machine is designed for industrial-scale cleaning of apples and other similar hard fruits. It combines mechanical brushing and high-pressure water cleaning to effectively remove dust, pesticide residues, waxy coatings, and field contaminants, ensuring compliance with food safety standards while maintaining the quality and appearance of the fruit.
Apple Washing Machine Working Principle
- Pre-soaking and Debris Removal: Apples enter the soaking area, where circulating water helps loosen stubborn dirt, and a buoyancy and overflow system separates leaves and stems.
- Primary Brushing: Custom-designed food-grade nylon or polypropylene brushes gently rotate, lightly rubbing the fruit’s surface to effectively remove dirt and wax without damaging the delicate apple skin.
- High-Pressure Rinsing: Multiple nozzle arrays spray 360° high-pressure water (food-grade cleaning agents may be used) to remove loosened particles and residues.
- Final Rinse and Water Recycling: A final rinse with clean water removes any remaining cleaning solution, followed by an optional air knife drying module. The system utilizes multi-stage water filtration and recycling to minimize water consumption.
Apple Washing Machine Industrial-Grade Performance
- Superior Cleaning Efficiency: Removes up to 98% of surface contaminants, including pesticide residues and natural waxes, meeting export and organic certification requirements.
- Gentle Fruit Handling: Specially designed brushes and adjustable pressure systems keep fruit damage rates below 1%, preserving the fruit’s appearance and market value.
- High Throughput: Available in various configurations from 1 to 10 tons per hour, with a modular design for easy capacity upgrades as your business grows.
- Water and Energy Saving: Advanced filtration and recycling systems reduce water consumption by 70-80%. Energy-efficient pumps and motors lower operating costs.
- Hygienic Construction: Made entirely of SUS304 stainless steel, complying with FDA, HACCP, and GMP standards. Quick-release components facilitate thorough cleaning and maintenance.
Frequently Asked Questions
Q: Does the cleaning process remove the apple’s natural protective wax?
A: The cleaning process does remove natural wax, which is generally beneficial during processing. For fresh-eating apples, we offer an optional waxing system to apply a food-grade coating after cleaning.
Q: Can it handle different varieties and sizes of apples?
A: Yes. Adjustable brush pressure, variable speed control, and customizable brush configurations can meet the cleaning needs of various types of apples.
Q: Do you provide installation and training?
A: We provide comprehensive services, including installation guidance, operator training, and maintenance guidance. For international customers, we provide detailed documentation and remote/video support, with the option of on-site technical personnel.
Q: What about spare parts and warranty?
A: All components come with a standard 12-month warranty. We maintain a large inventory of spare parts and offer global expedited shipping for critical components.
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