Our advanced garlic color sorting machine maximizes the quality and market value of your garlic. Utilizing advanced AI vision technology and high-speed airflow, this equipment automatically detects and removes blemished cloves, discolored spots, and foreign matter, ensuring your customers receive only high-quality, uniform garlic.
Why invest in our garlic color sorting machine?
- Enhancing Product Value: Upgrade garlic from an ordinary commodity to a premium product by removing blemishes, mold, rot, and residual garlic skin.
- Reducing Labor Costs: Automating the tedious manual sorting process significantly saves on labor costs and minimizes human error.
- Ensuring Food Safety: Effectively removes foreign matter (plastic, stones, metal, wood) and biologically contaminated cloves.
- Improving Operational Efficiency: Processing capacities from 500 kg to 5,000 kg per hour with extremely high precision.
- Gaining a Competitive Advantage: Providing superior and consistent products that meet the highest international quality standards.
How Our Advanced Sorting Technology Works
Our machines employ a seamless, high-precision process:
- Feeding and Arranging: Garlic cloves are fed into a high-speed chute or conveyor belt and arranged in a single layer.
- AI-Powered Visual Scanning: Each clove passes through a high-resolution CCD camera and a dedicated lighting system, capturing thousands of images per second.
- Real-Time Analysis: Advanced software analyzes color, shape, and texture, identifying defects based on your preset quality thresholds.
- Precise Rejection: The system triggers directional compressed air jets to precisely remove defective cloves and foreign objects.
- Collection: Qualified and unqualified products are diverted to different collection points.
Key Features and Technological Advantages
- High-Resolution Camera: Detects subtle color differences, tiny mold spots, bruises, and dandruff.
- Full-Spectrum Illumination: Ensures stable illumination under all conditions for reliable defect identification.
- AI Software: Learns and adapts to complex defect patterns, continuously improving detection accuracy.
- Customizable Settings: Easily adjusts sensitivity for different garlic varieties (white, purple, peeled) and quality grades.
- High-speed jet valve: Extremely fast response, accurately removing defects without reducing production efficiency.
- User-friendly touchscreen interface: Simple setup, real-time monitoring of production data.
- All-stainless steel construction: Meets stringent hygiene standards for food processing environments.
- Self-cleaning system: Minimizes downtime and maintains stable optical performance.
Who uses our garlic sorting machine?
- Garlic processing plants for export-grade quality control.
- Producers of peeled garlic to ensure pure, ready-to-eat products.
- Food ingredient companies supplying garlic to the food service and manufacturing industries.
- Lage agricultural cooperatives to increase the added value of agricultural products.
- Frozen food producers requiring defect-free raw materials.
FAQ
Q: What specific defects can this machine detect?
A: Our sorting machine excels at removing moldy, rotten, bruised, residual roots, outer skin, discoloration (brown or purple spots), and foreign objects (such as stones, plastic, or metal) from garlic cloves.
Q: Can one machine process both peeled and unpeeled garlic?
A: Yes. Sorting parameters are fully customizable. You can create and save different programs for garlic bulbs with skin, garlic cloves with skin, and peeled garlic.
Q: What are the typical rejection and accuracy rates?
A: Accuracy is typically ≥99.9%. The rejection rate depends on the quality of your feed, but the machine’s “qualified product recovery” system minimizes the loss of qualified products.
Q: Do you provide after-sales service and support?
A: Absolutely. We offer global installation, training, and 24/7 remote support. Comprehensive warranty service and ample spare parts supply are standard.
Ready to Transform Your Garlic Quality?
Stop relying on inconsistent manual sorting. Invest in technology that guarantees quality, increases profitability, and future-proofs your business. Contact our sorting experts today for a free, no-obligation consultation and a live demonstration.
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